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TCCA Plant

Introduction of TCCA Plant

Trichloroisocyanuric acid is an organic compound with the formula (C3Cl3N3O3). It is a new generation of high-efficiency broad-spectrum disinfectants, bleaches and anti-shrinkage agents. Mainly used for disinfection of drinking water, industrial circulating water, swimming pools, silkworm, restaurants, hotels, public places, homes and hospitals. Among them, the efficiency of bactericidal are much better than that Sodium hypochlorite. 

Currently, it’s a highest grade in the disinfectants industry. The product has strong oxide effect on almost all fungi, bacteria, viruses, spores, etc., with it lower cost, also safe and convenient to use. it widely used in food, dairy products, rice seed treatment, fruit preservation, and egg disinfection. also be used for fish disease control, fiber bleaching, wool shrinkage prevention, daily chemical bleaching, wood mildew, paper bleaching, rubber chlorination and battery materials.

LUVA TCCA Plant Solution

Process of TCCA Plant

The technologies of Trichloroisocyanuric acid plant provided by Luva is an advanced “Multistage Countercurrent Type” continuous chlorination process with the lowest consumption of chlorine gas at less than 0.97 tons per ton of TCCA. Condensation section Hydrolysis section Salt forming section Chlorination section Washing and granulating section Waste gas treatment section Wastewater treatment section  
TCCA plant

MAIN PARAMETERS OF TCCA PLANT

We design TCCA plant on continuous process. Comparing to traditional batach production process, continuous process is advantageous of higher product quality. Continuous production is also more stable comparing to batach plant.

ParameterContinuous ProcessBatch Process
Available chlorine,%Not less than 90Around 88
NH3 is tail gas, V%Less than 0.1More than 0.2
Consumption/ton Product Continuous Process Batch Process
Cyanunc acid, ton Less than 1 1.05~1.1
Chlorine, ton Less than 0.61 Less than 0.65
Chlorine, ton Less than 0.68 Less than 0.74
Electricity, kWh Less than 550 Less than 570
Natural gas, Nm3 55-60 58-65

Process Advantages

Mature Continuous
Chlorination Process

Mature Continuous Chlorination Process:

The core equipment, a titanium chlorination reactor, ensures optimal conditions for the chlorination reaction. This maturity in the process enhances reliability and efficiency.

High Utilization Rate
of Chlorine Gas

High Utilization Rate of Chlorine Gas:

The specially structured chlorine gas distributor and split cooling device improve the utilization rate of chlorine gas, reducing the cost associated with recovering or treating escaped chlorine gas.

Reduced Generation
of NCl3

Reduced Generation of NCl3:

Optimization of the process significantly reduces the generation of NCl3, addressing production safety concerns.

Optimal Raw Material
Ratio

Optimal Raw Material Ratio:

Continuous testing to obtain the best raw material mix enhances product purity.

Intelligent Control
System (PLC/DCS)

Intelligent Control System (PLC/DCS):

Enhances automatic operation and control capabilities, reducing manual intervention and ensuring employee safety.

Strict Quality Control
Plan (QCP)

Strict Quality Control Plan (QCP):

Ensures high standards throughout the project execution stage.

After-sales Service and Technical Support

After-sales Service and Technical Support:

KAPSOM’s commitment to lifelong after-sales service and remote technical support ensures sustained, efficient operation.

Features

Titanium Construction

Key equipment like the chlorination reactor and centrifuge are made of titanium, known for its high resistance to acids, alkalis, and chlorine, ensuring longevity.

Enclosed Scraper Centrifuge Structure

This prevents environmental pollution, yields low humidity in separated solid material, and ensures high production quality.

Versatile and Compact Vibrating Screen

Offers high screening accuracy and efficiency, adjustable discharge port for sorting different particle sizes, and a unique structure to prevent clogging and facilitate easy maintenance.

20-Year Equipment Design Life

Emphasizes the durability and long-term utility of the equipment.

Multi-functional Equipment

Occupies less space and performs multiple tasks such as separation and washing, enhancing operational efficiency.

HSE Training and Management

Committed to health, safety, and environmental training and management for the owner's employees.

Applications

Water Treatment

Water Treatment: Trichloroisocyanuric Acid (TCCA) is extensively utilized in water treatment processes, encompassing the disinfection and purification of swimming pools,

Pool Hygiene

Serving as a bleaching agent and disinfectant, TCCA is employed to maintain the hygiene and cleanliness of swimming pool water.

Agriculture

In the agricultural sector, TCCA can be employed for seed treatment, disinfection of agricultural irrigation systems, and water treatment in

Industrial Production

In certain industrial processes, TCCA is also used as a disinfectant and bleach during the production processes.

Emergency Water Treatment

TCCA is regarded as a method for emergency water source treatment, such as disinfection of water sources after natural disasters.

Environmental Hygiene

TCCA is applicable for hygiene and disinfection purposes in environments such as landfill sites, public spaces, and healthcare facilities.

Referenced Projects

10,000TPA TCCA Plant

(Henan, 2016)

10,000TPA TCCA Plant

(Shandong, 2018)

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